Metso

Metso: Company Profile & Overview

History & Evolution

Origins: Metso traces its roots to the 1999 merger of Valmet and Rauma, forming Metso Corporation, a major industrial machinery provider.

Split & Rebrand: In 2013, it split into Metso (focusing on mining, aggregates, recycling) and Valmet (pulp/paper).

Metso Outotec Era: In July 2020, Metso’s minerals segment merged with Finland-based Outotec to form Metso Outotec; this entity rebranded back to Metso in May 2023 and moved HQ to Espoo.

Recent Expansion: In July 2023, Metso acquired Australian bulk handling specialist Brouwer, strengthening its materials handling portfolio.

 

Products & Specifications

Metso specializes in solutions for mining, aggregates, recycling, and metals refining, offered through two main segments: Mining & Construction, and Automation

A. Mining & Construction Equipment

1. Crushers

Nordberg® C Series Jaw Crushers: Over 10,000 units installed, with feed openings up to 930 mm and capacities of ~600 tph

Superior™ MKIII Primary Gyratory Crushers: Feed openings from ~1,066 mm to 1,575 mm, capacities up to ~12,500 Mtph

Barmac® B Series VSI Crushers: Known for rock-on-rock crushing, rotor speeds around 80 m/s, and ability to produce high-quality cubical aggregates

2. Grinding Mills

Vertimill® Staged Mills: Offer 40% greater energy efficiency, high uptime (95%), smaller footprint vs ball mills, and noise ≤ 85 dB

3. Screens & Conveyors

 

Extensive range of mobile and stationary screening equipment and conveyor belts for mining and aggregates systems

4. Wear & Spare Parts

Crusher wear parts: O‑Series (standard), Expert Series, and Max Series—with MX hybrid parts offering 2× wear life.

Global distribution via 150+ service centers

5. Slurry Pumps

Horizontal and vertical centrifugal slurry pumps for tough operations (e.g. mill discharge, dredging), with quick serviceability and local support across 60 countries

B. Automation & Flow Control Solutions

Metso Automation provides integrated solutions for the process and flow control industries— valves, analyzers, process automation systems, and lifecycle services.

Key offerings include:

Flow control valves; emergency shutdown (ESD), control, manual

Intelligent positioners, analyzers, and process control systems

Lifecycle services & digital solutions like Metso Metrics for remote plant monitoring

 

Characteristics & Specifications

Detailed Product Specifications of Metso:

Table

A. Nordberg® C-Series Jaw Crushers

Metso’s Nordberg® C-Series Jaw Crushers are among the most reliable and widely used primary crushers in the mining and aggregates industry. They are designed for high productivity, excellent reliability, and versatile installation. These crushers come in a variety of models that suit a range of operational demands, from compact mobile plants to massive fixed installations.

The smallest model in the range, the C80, weighs approximately 7,670 kilograms and supports a feed opening of 800 by 510 millimeters, with a capacity of around 335 metric tons per hour. It features a compact design and steep crushing cavity that makes it suitable for tight spaces and mobile setups. The C96, slightly larger, offers increased throughput at about 390 metric tons per hour. As you move up the range, models like the C106 and C116 deliver higher capacity, up to 500 and 520 metric tons per hour respectively, with corresponding increases in motor power and structural weight.

The C120 and C130 are mid-sized models known for their deep crushing cavities, aggressive stroke, and optional Active Setting Control (ASC), which helps in managing uncrushable material and preventing blockages. These models are widely used in both mobile and stationary applications and offer excellent capacity with compact dimensions. The C150, a heavyweight model, is capable of handling up to 880 metric tons per hour and features a feed opening of 1,400 by 1,200 millimeters, allowing it to process large rocks without compromising throughput.

At the top of the range is the C200, the largest jaw crusher in the C-Series. It is built for extreme applications, with a massive feed opening of 2,000 by 1,500 millimeters and a crushing capacity that can exceed 1,400 metric tons per hour. It typically weighs over 120,000 kilograms and requires substantial civil infrastructure, making it ideal for the largest mining operations.

Across all models, the C-Series features a pinned and bolted, non-welded frame that enhances fatigue strength and durability. The pitman motion and steep nip angle contribute to high reduction ratios and throughput. Active Setting Control (ASC) is available on select models for real-time adjustment and tramp iron protection. Maintenance is simplified with lifting tools, safety guards, and modular design that allows fast installation and replacement of parts.

These crushers are versatile and have been installed in thousands of sites worldwide, from underground mining operations to surface quarries and recycling yards, thanks to their modular design, robust build, and consistent performance.

A cornerstone in primary crushing, Metso’s jaw crushers are known for durability, modularity, and high throughput.

Table

Standout Features Across Series:

Non-welded, pin-bolted frames for high fatigue resistance

Aggressive pitman stroke + steep nip angle for high reduction and throughput

Modular, fast-install design, fitting underground & portable setups

Active Setting Control (ASC) options for handling tramp components and avoiding blockages.

Safety-enhancing removable composite guards, lifting tools, and maintenance platforms

 

B. Vertimill® Stirred Mills

The Vertimill® is Metso’s flagship in stirred milling—optimized for energy efficiency, fine milling, and compact installation.

Energy Efficiency: Up to 40% better than traditional ball mills

Uptime: Over 95% availability thanks to straightforward maintenance

Footprint: 50% smaller footprint versus comparable ball mills

Noise: Low operating noise levels (≤ 85 dB typical)

Feed Range: Handles up to 6 mm feed, mills to <20 µm

Capacity: Units exceed 750 tph in operation

Vertical stirred design: Screw-driven, with planetary gearbox and reliable bearings

Scalable Size: Available up to Vertimill® 7000 with 50% more power than earlier models

 

Benefits:

 

Low media usage and wear

High throughput for fine grinding

Minimal installation complexity and civil work

Precisely controlled grind curve with adjustable feed/media

 

C. Additional Metso Product Categories

1. Secondary Crushers (e.g., Cone, VSI)

Efficient reduction in aggregate quality and cubicity; rotor speeds ~80 m/s for VSI

2. Screens & Feeders

Modular vibrating screens, apron feeders, and conveyors that work seamlessly with crushing circuits

3.Wear & Spare Parts

O‑Series/Expert/Max/MX: MX hybrid liners double wear life; local spares via 150+ centers

4. Slurry Pumps

Horizontal/vertical models rated for high abrasion; designed for easy servicing with local support in 60+ countries

5. Automation & Valves

Includes process/analyzer valves, ESD, positioners, sensors, and Metso Metrics remote monitoring

 

Application Insights

Jaw Crushers: Tailored for primary crushing in mining, quarrying, recycling

Vertimill®: Used for regrinding, fine/microns milling, lime-slaking

Slurry Pumps: Ideal for tailings, mill discharge, dredging

Spare Parts: Keep entire systems operational; optimized by wear material and availability

Automation: Enhances reliability, safety, and operational transparency

 

Metso Products; Pros and Cons:

Pros:

Extensive, proven product portfolio with global deployment

High reliability and durability across equipment types

Strong aftermarket service network & lifecycle support

Commitment to digitalization and sustainability

OEM-quality wear parts tailored to applications

 

Cons:

Capital-intensive equipment

Advanced systems require skilled operators and maintenance teams

Integration of automation solutions can be complex and costly

 

Metso Competitors:

Key competitors vary by segment:

Mining Equipment: FLSmidth, Sandvik, Caterpillar, Terex, ThyssenKrupp

Flow Control & Automation: ABB, Honeywell, Emerson, GE

 

Conclusion

Metso stands as a global industrial powerhouse, renowned for its crushing, milling, pumps, and automation systems. With decades of R&D behind it, its products deliver energy-efficient, reliable performance, supported by robust services and digital tools. However, the cost and operational sophistication may be significant. For industries demanding long-term uptime, performance, and sustainability, Metso remains a top-tier choice.